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Cousins 6100-45 CTA Conveyorized Turntable Auto Wrapper
Cousins 6100-45 CTA Conveyorized Turntable Auto Wrapper
 
Cousins Part# 6100-45-CTA

Heavy-duty conveyorized turntable automatic system, ideally suited for production line applications up to 45 loads per hour.

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Product Code: C6100-45
 

Additional Information
 

Production Speed:

  • 1-45 loads per hour
  • NOTE: Process rates will vary with load size, number of wraps & conveyor speed

Load Capacity:

  • Maximum load weight: 4,000# dynamic " 12,000# static
  • Maximum load size: 50” W x 50” L (71” max. load diagonal) x 80” H (plus up to 4” top overlap)
  • Minimum load size: 30” W x 30” L x 24” H

Turntable:

  • 80” diameter skirted turntable
  • 4000# dynamic weight capacity
  • 29” diameter ring gear support system, direct pinion-to-
  • gear drive
  • 1-15 RPM rotational speed c/w soft start acceleration
  • Final revolution deceleration and positive stop alignment
  • 1 HP DC variable speed motor c/w turntable holding brake
  • Remote centralized lubrication for ring gear

Film Carriage Elevator:

  • 1/2 HP DC variable speed motor
  • ANSI #40 direct chain drive c/w shock dampener &
  • Anti-Fall Safety Device
  • Maintenance free 12 point carriage guidance system

Film Delivery System:

  • Super Rapid Thread™ 20” capacity pre-stretch carriage
  • with Patent Pending pressure balanced nip roller system
  • 1/2 HP DC variable speed motor
  • Fully electronic dynamic dancer corner compensation
  • 33 to 313% fixed stretch capability
  • Pre-stretch ratio variable by easy sprocket change
  • Rapid Thread™ Safety Door with auto power cut-off
  • switch

Powered Roller Conveyor:

  • Basic system: 5ft Infeed section, 80” diameter turntable section & 5ft Exit section
  • Each section includes:
  • Chain driven live roller conveyor rated 4,000# per section
  • 2-1/2” diameter 11 gauge rollers c/w 11/16” hex axles on 3” centers
  • ANSI # 40 roller to roller chain drive
  • 54” effective roller width
  • Conveyor speeds 20 to 50 FPM (specify required speed) with electronic soft start
  • Pass-line height " 18” from floor to top of rollers
  • 1/2 HP AC variable speed reversible TEFC motor
  • (turntable conveyor motor is 1/2 HP DC)
  • Automatic load indexing and centering by photo-eye &
  • PLC logic

Control Features:

  • PANASONIC FP-X Programmable Logic Controller (PLC)
  • HMI Touchscreen Operator Interface Panel
  • Illuminated Power Start / Reset button
  • Emergency Stop button
  • Wrap Cycle Start (rewrap) button
  • Manual controls provided for turntable jog, film carriage
  • elevator lower/raise, film clamp open/close and conveyors
  • forward/reverse
  • Wrap Bypass mode selector switch
  • Separate film carriage elevator raise & lower speed
  • controls
  • Film tension (force-to-load) control
  • Separate 1 to 12 revolution top & bottom wrap control
  • Triple beam auto load height sensing photo-eye, detects
  • dark or shiny loads
  • Broken film/out of film detection c/w automatic machine
  • reset and fault beacon light
  • Turntable drive and film carriage elevator dynamic braking
  • NEMA 12 control panel and junction boxes
  • Dust tight slip ring assembly
  • Non-proprietary UL/CSA approved components

Automation Features:

  • Pneumatically actuated film clamp mechanism
  • Pneumatically actuated film tail cut/wiper arm
  • mechanism
  • Ni-chrome impulse hot wire film cut off c/w automatic
  • periodic cleaning cycle

Structural Features:

  • All structural steel construction
  • Forklift truck portable base structure design
  • Structural steel H-beam machine tower
  • Electro-static powder coated paint finish

Safety Features:

  • Safety barriers enclose the turntable section to prevent
  • personnel intrusion
  • Operator Access Gate c/w Safety Interlock Switch
  • disables machine operation when gate is opened
  • Hard-wired emergency stop and operator access gate
  • circuits with Category 3 dual channel safety relays

Electrical Requirement:

  • 208Y/120 Volts 3 Phase 60 Hz 30 Amps
  • (other voltages available " consult factory)

Pneumatic Requirement:

  • 3 CFM @ 80 PSI clean dry pneumatic supply required
  • Filter/regulator c/w gauge & lock-out valve provided

Typical System Dimensions:

  • 202” (L) x 143” (W) x 100” (H)
  • (Standard dimensions are approximate)

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